Almost every manufacturing professional invests some time and money in selecting the perfect cutting tools. However, while doing so, a question that often pops up into their heads is whether they should go for standard over-the-counter cutting tools or get them custom-made? 

Of course, nobody wants to spend extra bucks when a cheaper option is available. However, if you think it through, customized cutting tools could be a much better solution for your needs. At Cav Tool Company, we provide an extensive range of custom tools and services in Columbus, OH. 

Keep on reading as we unfold for you some commonly encountered situations where using customized cutting tools could be a savior move. 

When Your Energy Bills are Heading Towards the Pricier Side

Are you stressing out about increasing energy consumption expenses? Getting a customized cutting tool could ultimately prove to be a cost-effective solution! Specific tools are designed to conserve energy by operating at reduced RPMs (Revolutions per Minute) to a significant level. This is likely to reduce the cooling costing as well. However, ensure that you consult a technician before investing in a customized cutting tool to answer your queries and confirm whether this solution fits your situation. 

When You Have to Use Multiple Tools for A Single Operation

Who would want to use two or more cutting tools to create a single shape when you can have a single bespoke tool to do that? It will save you a couple of bucks that you would otherwise invest in various cutting tools and save production time. Value for money, quick show, viability, and greater practicality – it sounds like custom cutting tools provide the complete package! 

When You Plan to Prioritize Durability for Mission-Critical Tools

Durability and longevity are two traits that are commonly overlooked when evaluating cost-effectiveness. However, top-tier professionals understand that it is the other way around. It is a fact that customized cutting tools are a bit more expensive than standard cutting tools, but custom-made cutting tools could be your best bet when it comes to durability. These tools are mission-critical to operation and can work with high-quality materials as well. Customized cutting tools can potentially yield higher, long-term ROI as they do not wear out that easily. 

When You Are Trying to Escape Mistakes and Blunders 

No matter how professional a workforce you have, there is always room for user fallibility, even when it is all about handling machinery. You can fix it all just by investing in customized cutting tools. Remember to get them made with special connectors that prevent cutters from being attached in the wrong places. Opting for custom cutters can not only save you time and money, but also the extra effort to fix the mistakes. 

Using customized tools is becoming the need of the hour when you have a lot of work to get done and not much time to switch between devices. Cav Tools Company specializes in providing high-quality products as per our customers’ requirements in Columbus, OH. Get a free quote today!

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Punches have been an important part of the mechanical industry for quite a while now. In addition to chisels and other striking tools, punches are considered to be the oldest tools in the history of manufacturing!

Centuries ago, people used punches to complete various tasks necessary for survival. Tasks such as sculpting stone, carving wood, and preparing clothes would have been impossible without punching tools.

However, in modern times, more advanced punching tools are used for removing bushings and pins, and for cutting steel items. Now, there are several types of punching tools available, and each comes with its own set of specific features.

In this blog post, we’ve compiled a list of the top five punching tools and their uses. Reading this article will help you decide on the one most suitable for your needs.

● Head Type Punches

Head type punches are generally used for removing the protective coating from optical fibers and other materials. Head type punches are compatible with several locking devices; this makes them ideal for different stripping applications.

● Pilot Punches

Pilot punches are used as locating tools in different progressive dies; a press application will cycle the die only if the pilot punch pierces a hole in the station. Designers looking for close tolerance, accuracy, and durability will find the pilot punches more convenient.

● Ball Lock Punches

Ball-lock punches are ideal for processes where quick replacement is needed. However, removing dies from the press is no longer necessary when using a ball lock punch. This type of punch is used with punch retainers.

While several ball lock punches are available, each is used according to the work requirements. A ball lock punch also caters to a wide variety of shapes: rectangular and circular are only a few of the many shapes that a ball lock punch can easily accommodate.

● Taper Punches

Taper punches assist in loosening and tightening driving pins. They also help align the existing holes in more than one workpiece before laying them down for riveting or bolting.

Taper punches are made using high-quality carbon steel that stays hard for a long period of time. The bold black finish and easy grip make it simple to use for vehicle maintenance and repair.

● Aligning Punches

Aligning punches help in aligning more than two holes to ease the use of a fastener. The tapered body shape of the aligning punch makes it easy to gather and align all the holes when inserting the punch.

This punch is not recommended for striking purposes, however; you should avoid using it for driving pins, bolts, or rivets.

At CAV Tools, we offer all kinds of punching tools for our customers in Columbus, OH. Our goal is to help you achieve high-quality manufacturing results by delivering premium custom cutting tools that boost both efficiency and precision. Order customized punches based on your requirements today!

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While thinking of quality control, you possibly picture manufacturing businesses inspecting products for errors. However, the word ‘quality’ is essential when looking for the quality ensured tools of your need.
Quality Assurance is the CAV Tools domain that guarantees that all custom cutting tools are of the finest quality. If you are looking for a close tolerance product in Chicago, IL, place your custom tool order today!

Undoubtedly, quality management is the most critical aspect of any manufacturing business. A quality management system ensures consistent enterprise and consistent consumer service.

Moreover, commitment to quality management saves both time and money. If the product doesn’t meet the specified standard, it costs more time and money to correct it. On the other hand, if clients aren’t satisfied with the product quality, they won’t return. And as the word spreads, the company will gain a reputation for producing low-quality products, making it harder to attract and keep customers and employees.

That’s why at CAV Tools, we aim to set clear goals when it comes to quality standards. Our team creates operational processes to deliver quality products, assess the results, and get customer feedback for further improvements.

Here’s what our quality system includes.

1. Process Control

This process allows our experts to control extremely dynamic systems and deliver consistent results. Implementing sizeable automated process control systems is one of the main reasons the production and design of large and complex manufacturing processes is possible.

2. Statistical Process Control (SPC)

Statistical process control (SPC) is a quality control system that uses statistical analyses to track and control a process. It allows our professionals to decrease the wastage of materials and goods and increase efficiency (rework or scrap). Moreover, it calculates every phase where the conforming outputs are required.

The main methods applied throughout the SPC method are run maps, control charts, emphasis on performance development, and the creation of experiments.

3. Final Article Inspection (FAI)

The first Article Inspection is product verification, design background file, and a systematic procedure of calculating components and assemblies. Usually, the manufacturer does the FAI, and the purchase executive checks or accepts the professional paperwork. Ultimately, the validation of the first finest piece is done through the final inspection.
Using these proven quality control techniques, we meet all our clients’ production, packaging, and delivery requirements.

CAV Tools offers top-quality custom tools at economical rates for all clients residing in Chicago, IL. Our objective is to fulfill all your custom tooling needs while focusing on providing premium quality products at all times. Click here to place your order today!

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Reverse Engineering is basically to retrace the steps from the goal to the current position. It focuses on understanding how a product works, which is valid for both physical or intangible. This term is most commonly used in software engineering to either develop or test a program.

The importance of reverse engineering is to recover lost information or fill in the missing information, identify side effects and anomalies, reuse software for migration to another platform.

Difficulties in reverse engineering are lack of information that one can face between problems and solutions, coherency and disintegration, or concrete and abstract.

Scope of reverse engineering includes understanding system rules and a high level of system description, document generation, and reusable structures and components that need restructuring and recovery of designs at various levels.

In large systems, reverse engineering is used for maintenance, re-engineering, and evolution of a product or an idea or thought.

CAV Tools is a team of experts who aim to provide you with the best possible solutions regarding your close tolerance products in Milwaukee, WI. Click here to get a quote for all your custom & high-quality close tolerance products.

In today’s blog, we will discuss the various sectors, industries, and ways in which reverse engineering plays an important role;

1. Multi-National Corporations:

One can often find a reverse engineering system in big organizations and corporations with their offices and headquarters settled worldwide. Reverse engineering system usually helps such corporations figure out why a particular system failed and take apart its different components to understand the reason. The aircraft industry’s example fits perfectly, as reverse engineering can help figure out why an airplane fails if it does so. Then mechanics and operators will take apart the plane’s system and function to figure out the core problem.

2. Decision Maker:

The reverse engineering process helps figure out which parts of special machinery one should keep and which should be replaced. For example, the conveyor belt at the cashier’s stand seems to stop often working at a supermarket. In this situation, one can either replace the whole belt, which would be costly or use reverse engineering and fix the particular part of the machine that seems to be causing the problem, which is also easy on the pocket and does not disrupt the work.

3. Analysis:

Other than making decisions regarding machine parts and understanding specifically which part of the machine failed and why reverse engineering also provides a detailed analysis of why the failure happened and what measures one should take to improve the engine’s quality and come up with a solution.

Reverse engineering analysis tools are browsers, object servers, task-oriented devices, and many others considering the product being reverse-engineered, for example, a product as simple as a bicycle or

understanding the transmission of a motor vehicle.

Conclusion reverse engineering is a new research area among maintenance. Reverse engineering close activities of understanding system recovery information from system program understanding are the most crucial subset of reverse engineering.

CAV Tools is proud to announce its team of engineers and skilled craftsmen who can reverse engineer different kinds of parts by scanning and recreating design drawings of said parts. If you require reverse engineering services for your parts in Milwaukee, WI click here to schedule your appointment.

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Quality and precision are something that we cannot compromise on as we aim for accuracy and state of the art results. If these are the salient features you are looking for when developing customized machinery, then CAV Tools is just the right place for you. Click here now and get a fix for all your manufacturing problems anywhere in Milwaukee, WI.

There is nothing better than a subtle, smooth finish over flat surfaces for us engineers. On the other hand, roughness around the edges and irregular surfaces are a nightmare for us all. So, when compromising quality is not an option, we are left with no other choice other than upping our game.

CAV Tools helps you get the precision and quality you are looking for by offering edge-cutting technology solutions you have never heard of before. Backed by a team of professionals, we use the latest technology to provide manufacturing solutions. One such technology is the surface grinder.

What Is A Surface Grinder?

A surface grinder is an abrasive machine that helps in producing smooth finishes on flat surfaces. In short, the machine does the hard yards and grinds down metal surfaces to make them flat and level.

The surface grinder comes with a grinding wheel, which spins at a colossal speed and chips away at the height differences on the surface. Alongside the grinding wheels is the rotary table. The table comes with a work bed that helps you in clamping down on the workpiece. If using the rotary table is not your style, you can always use an electromagnet to clamp down the piece.

How To Use The Surface Grinder?

The surface grinder might look like scary machinery on first look, but it is relatively simple to use. All you have to do is set the workpiece and adjust the height of the machine. When adjusting the height, ensure that the workpiece is just below the grinding wheel.

Now that you have placed the workpiece below the grinding wheel, it is time for the machine to weave its magic. As the wheel moves at the desired grinding speed, the table starts moving from left to right. This causes the work bed to rise considerably as the wheel delves into the material. Like the table, the work bed also moves in and out, allowing the machine to even the grinding surface.

The process of surface grinding machine also depends on the material of your workpiece. Materials made of cast iron and steel tend to grind quickly. On the other hand, materials such as stainless steel, aluminum, and plastic start corroding and become extremely hot under the grinder.

Most surface grinders today are programmed to grind at a specific depth. Once these grinders are set, they require little to no operator intervention.

CAV Tools prides itself in offering some of the best precision tools in Milwaukee, WI. Our engineers and craftsmen are trained to use state-of-the-art facilities to produce top-notch cutting tools. So, click here if you want to know more about surface grinders or the excellent services we offer. Let us know what you want, and leave the rest to us!

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During the year 2020, almost all industries faced their share of ups and downs. However, the last year brought countless innovations in the manufacturing industry, primarily the CNC machining sector, which made its slope going upwards.

At CAV Tools, we develop high-quality custom tools for your manufacturing processes. Our team ensures unique designs that match your specifications and fit your requirements. Click here to place your order for top quality precision tools in Detroit, Michigan today!

This article highlights the five main trends and developments that will shape CNC machining for the year 2021.

1. Better Tools

When considering the entire CNC machining process, tooling remains the most critical component. Indeed, a large part of the speed, cost, and quality of a machined work depends on the tooling used. Better tooling will result in faster and higher quality cuts, significantly reducing machining time and associated costs.

Thus, it should be no surprise that better machining tools will be a focused trend in 2021. Manufacturers will opt for more versatile, durable, efficient, and wear-resistant tools to ensure longer service life with reduced maintenance.

2. Faster Machining – More Axes

In the context of advances in CNC machining, particular emphasis is on increasing the functionality and machine speed while reducing the production costs.

For this, manufacturers took a big step forward in 2020 with the explosion of machines capable of machining on six axes. In contrast, it is common knowledge that a higher number of machine axes improve the functional capacities and decreases the cycle time.

3. Improved Software

There have indeed been many advances in terms of hardware, but software tools are not left out. CAD and CAM design assistance tools, which are the software aspect of industrial CNC manufacturing, are also an integral and indispensable part of it.

The latest CAM advances make it possible to simulate the entire machining process within a virtual environment, making it possible to precisely define the operations necessary to realize a CAD model while offering a high level of customization and performance monitoring.

4. Strong Demand For Manufacturing On Demand

Industrial on-demand manufacturing, also known as Manufacturing as a Service (MaaS), is not a new concept. Nonetheless, its immense benefits became particularly evident in 2020.

Experts predict that this trend will continue to flow until the next ten years as the demand for custom tools will never fade. Thanks to the online ordering system that made the order taking and delivery more manageable for all manufacturers. Otherwise, the pandemic had left no stone unturned to dismiss the operations of manufacturing businesses.

The Wrap Up

Since its intervention, CNC machining has been the subject of many trends and developments that have advanced technology and the industry as a whole. And despite everything that happened back in 2020, the year 2021 is already shaping up to be promising. Moreover, many technologies still in development in 2020 will be seen handy in the months to come.

If you are looking for on-demand CNC machining services, click here to get a quote from CAV Tools today. We ensure hassle-free deliveries anywhere in Detroit, Michigan at all times.

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The demand for custom cutting tools has been increasing every year as more manufacturers realize the importance of having custom tools at hand. However, the manufacturing process of custom cutting tools can be tricky, and because of that, costs can rise quickly. This can be a real deal-breaker for business owners trying to get custom tools for their machines.

CAV Tools offers premium quality, high tolerance resistant custom cutting tools to cater all your manufacturing needs. We ensure delivering all your ordered products on time anywhere in Fort Worth, TX to save you from the hassle. Click here to place your order today!

To help you minimize your custom cutting tool costs, we have created a list of four cost reduction tips.

1. Use The Right Material

Issue: the choice of material has a significant impact on the price of a part. For instance, if the raw titanium price is $ 4.80 / kg and the cost of standard raw carbon steel is $ 0.77 / kg. So, choosing the wrong material can make a difference in the price of a part.

Solution: When selecting the material for manufacturing a tool, it is essential to ask the right questions. Indeed, it is necessary to analyze the requirements of the part: weight, rigidity, magnetism, resistance to corrosion, hardness, etc. To determine these requirements, designers and engineers must analyze the conditions of use and the environment in which the part will be used.

2. Choose The Right Surface Finish

Issue: The surface finish of a part can be rough, smooth, raw, painted, anodized, chrome, etc. It is, therefore, crucial to choose the type of finish required for the tool being manufactured.

Solution: Remove excessively smooth surface finishes if they are not required for the tool’s functionality or appearance. If painting is needed, it is essential to determine what type of coverage to choose. For example, powder paint is more expensive than liquid paint, but it has superior durability characteristics.

3. Separate Each Part Into Several Parts

Issue: A complex part can require many machining operations to accomplish all of its shapes and requirements.

Solution: Consider the option of separating a complex part into two or smaller, less complicated parts. They can then be assembled using screws or welding. Thus, the machining and assembly time of separate parts is less than the machining time of a fundamental tool.

4. If Possible, Order In Large Quantities.

Issue: Before starting the production, a supplier must go through a series of mandatory steps. These fixed costs do not vary according to the number of parts requested.

Solution: These fixed costs are spread over the total number of tools manufactured. So, if only one tool is produced, all fixed costs will be included in the price. On the other hand, the more the quantity increases, the more the portion of the fixed costs per part decreases.

Click here to get your custom cutting tool made from expert cutting tool manufacturers at CAV Tools at affordable rates. We guarantee to provide high-quality tools with efficient delivery time anywhere in Fort Worth, TX to ease you from any delay. Order today!

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Metal stamping is a complex manufacturing process where a number of metal forming techniques like punching, blanking, piercing, bending to form specific shapes out of flat metal sheets.

CAV Tools offers manufacturing solutions for high quality and fully customized close tolerance products in Colombus, OH, and all over the US. Click here for a free quote now.

Different metals can be used in the metal stamping process. However, the multitude of metal choices make it hard for manufacturers to decide which is the better option for their product. There are a few raw material properties that can affect your metal products’ performance and thereby your choice.

• Corrosion resistance
• Ductility
• Machinability
• Tensile strength
• Weldability

While selecting metals, make sure you consider the properties that are stated above to help you decide which is the best metal for your final product.

Aluminum

Aluminum is a soft, lightweight alloy that is easily malleable. It has a high strength-to-weight ratio and corrosion resistance. It is non-toxic, non-magnetic, and provides excellent electrical and thermal conductivity. Aluminum metal can further be strengthened against corrosion by anodizing, which also improves its aesthetic.

Stainless Steel

Stainless steel is an alloy with high chromium levels, over 10.5% chromium by weight to be precise and other elements. Stainless steel has good formability, high tensile strength, durability, corrosion resistance, and a wide conductive range. It also has a low cost.

Carbon Steel

Carbon steel is available in flat sheets and coils. Its metal composition differs from stainless steel as it contains 2.1% carbon by weight. It also has a lower ductility and offers less corrosion resistance. Carbon steel is low cost, has high tensile strength and durability with proper maintenance, and can be soldered.

Copper

Copper offers superior conductivity and excellent corrosion resistance from various sources, including acids, atmospheric oxidation, water, and alkaline and neutral solutions.

Brass

Brass is mostly used for decorative items, consumer goods, and electrical applications that don’t need pure copper. Brass offers corrosion resistance against water, organic compounds, neutral and alkaline saline solutions, and chemicals. Brass is hard yet malleable and has an appealing color and finish.

Non-ferrous metals

Non-ferrous metals are metals and alloys like copper, aluminum, lead, tin, zinc, gold, and silver. Non-ferrous materials are very malleable. Since non-ferrous metals do not contain iron, they never rust, even when exposed to different weather conditions. They are also corrosion-resistant, non-magnetic, offer electrical conductivity, and weigh less than ferrous metals.

Non-ferrous metals are used to make automobile parts, electrical wiring and circuitry, jewelry, and components for the aerospace industry. Generally, non-ferrous metals cost more than metals containing iron. Also, while non-ferrous metals are lightweight, they lack tensile strength.

Do you want to elevate your manufacturing process and improve your results? CAV Tools offers premium manufacturing solutions and tools that can be customized to suit your needs. Click here for a free custom quote now for Colombus, OH, and all over the US.

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Despite 2021 being one of the most troubling years where a significant decline in global economics was seen, the metal stamping industry steadily grew. The market is expected to increase profitability through 2026 as the demand for metal stamped products increases over time.

Although the challenges faced due to the pandemic affected all business operations and productivity, CAV Tools continually served its clients throughout the uncertainty.

If you are looking for premium quality, high-tolerance metal stamped products at reasonable rates, click here to place your order today. We ensure hassle-free deliveries all over Los Angeles, CA, and guarantee you an unmatched experience.

In today’s blog, we’ll focus on the pandemic’s impact on the metal stamping market and the upcoming trends in the following year.

The Impact of COVID-19 on Metal Stamping

Without a doubt, the global pandemic shook every industry to its core. If we talk about the metal stamping market, all of its aspects, including manufacturing, production, supply chain, and others, have been deeply affected by the pandemic.

With the urge to meet all the safety precautions and rules and to support social distancing, companies had to alter their operational strategies and approaches to ensure continuity of operations and employee safety.

The metal stamping market faced multiple challenges from unstable international trade as the metal stamping demands for the construction and other metal manufacturing components declined.

Moreover, the shutting down of several businesses marked “non-essential” during the pandemic has also decreased metal stamping products’ demand.

However, despite the commercial decline, manufacturers were overwhelmed with bulk metal orders for personal protection, medical and testing equipment, and more.

Manufacturing companies started adopting new technologies and innovations to keep their operations running smoothly. Following are the two significant changes that the pandemic has brought to the metal stamping industry in 2021:

• All manufacturers will rely on big data while performing strategic planning for their company.
• With social distancing a necessity, many skilled workers will enjoy remote access capabilities for machinery designing, production, and deployment.

While all these advanced technologies were there for a long time, many manufacturers will be adopting them in the light of COVID-19.

Metal Stamping Trends to Look For In 2021

Since the manufacturing business was somehow halted during the pandemic, there will be an ever-growing need for all types of intricate, lightweight metal parts for automobiles, airplanes, or commercial use in the future.

Especially for defense and aerospace metal alone, the forecast is quite promising. The growth rate at a CAGR of 4.6% is estimated through 2027, making up almost $33.6 billion.

Besides this, many old machines and aircraft are being replaced by new ones to ensure fuel efficiency and sound-reducing technology. Not to forget, connectors, fasteners for signal and assembly, clips, power systems, and communications are expected to drive an insane demand for metal stampers.

Furthermore, steel is also expected to make a comeback by the mid of 2021 with relatively lower prices for the manufacturers to use for custom metal fabrication.

At CAV Tools, we always try to keep up with the new manufacturing industry trends and strive to mold ourselves accordingly. Our team offers the highest quality deep-drawn stamping, punching, and other custom metalwork and products.

Click here to place your order for quick delivery in Los Angeles, CA, today.

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Are you thinking of investing in custom cutting tools to benefit your manufacturing business? Well, there is no better idea than that!

With custom tools, you can automate the manufacturing process and streamline your operations to the maximum. Not only this, but you can also combine different machinery of your choice to save time on changing tools.

Moreover, in cases where tool stations are limited, you can get your custom tool to increase productivity and efficiency.

However, you may need to wait for several weeks or months for your custom cutting tool to arrive. Plus, anyone who has used the custom cutting tool will tell you that you should have a generous budget to get your required custom tools.

So the question is: is a custom cutting tool worth all the hassle?

At CAV Tools, we provide premium quality custom tools for robust operations and guaranteed successful results at affordable rates for companies in Columbus, OH. Click here to place your order today!

This article will list four competitive edges the custom cutting tools have that will satisfy your cutting needs.

1. High-Intensity Tolerance

Unlike the regular factory-made cutting tools, custom cutting tools have a much higher intensity. This makes them capable of giving better cutting performances at all times. Here, you only need to properly handle these tools to reach their true potential and make your cutting process easy and effective.

2. Guaranteed High Machinability

Machinability is when you can cut materials at a low cost and without much hassle. With custom cutting tools, you require little power and get excellent cutting results quickly.

However, you need to maintain a significant balance between the cutting speed and the type of material you are cutting. Otherwise, you will end up with a poor surface finishing instead of a smooth cut.

3. Long Service Life

This is another critical competitive edge – the ability to last longer. Because whenever you buy a new cutting tool, you always desire longevity in performance.

Unfortunately, in most cases, the tools need constant replacement, even before they are used to their maximum potential. That’s why having a cutting tool custom can ensure long service life. All the factors, from material composition to cutting parameters and usage intensity, are considered while developing the tool to make them durable.

4. Higher Profits

Although getting custom cutting tools is a huge investment, it can help you save more money and gain more profits in the long run. Plus, since the tool is custom-tailored, there are fewer chances of errors. Hence, allowing you to save the money spent on replacing faulty or damaged items.

This way, you will be confident of the production quality and relieve yourself from the tension of rectifying human error.

All in all, these are only a few competitive edges of getting customized cutting tools. Talk with an expert at CAV Tools today and save both time and money without compromising your final product quality.

We are custom tool manufacturers, and we guarantee hassle-free deliveries anywhere in Columbus, OH. Click here to get an estimate today!

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